Step by Step

1.
Pry, chisel and scrape off old metal flashings and roofing
cement.

2. Cut a piece of prebent base flashing to fit
across the front of the chimney. Cut a 45-degree angle to bend around one
side.

3. Snug this bent end against one side of the
chimney front. Mark the edge of the chimney on the opposite end and snip and
bend this end. Pound four evenly spaced 1-in. galvanized roofing nails through
the front edge of the flashing to hold it in place.

4. Snip and bend a piece of prebent 8-in. square
step flashing to fit 1-1/2 in. around the front corner as shown. Apply a jelly
bean–size dollop of caulk at the corner where the chimney meets the roof. Embed
the corner step flashing in the caulk and nail it to the roof with two roofing
nails.

5. Nail the next shingle over the first step
flashing. Then nail another step flashing over this shingle. Continue until you
get to the top corner of the chimney. Cut and bend the last step flashing
around the top.

Click image to enlarge.
6. Slide the prebent and soldered chimney saddle
into place behind the chimney. Nail it to the roof along the top edge. Space
1-in. galvanized roofing nails about every 6 in. along the edges or closer if
necessary to flatten the metal.

7.
Saw 1-in. deep grooves in the mortar joints to accept the
L-shaped cap flashing. See Figure A for help in locating the grooves. Use a
dry-cut diamond blade mounted in a grinder or a circular saw. Wear goggles,
hearing protection and a good two-strap dust mask.

8. Cut the front cap flashing 8 in. longer than
the width of the chimney, then bend it around the front corners of the
chimney.

9.
Drive the flange on the cap flashing into the groove in the
mortar joint. Use a block of wood to keep from denting the
flashing.

10. Drill a 3/16-in. x 1-1/2 in. deep hole through
the metal and into the bricks on each corner of the chimney. Then press the
expanding plastic anchors into the holes and pound in the protruding nail to
expand the anchor and secure the flashing.

11. Cut the side cap flashing to fit the angle of
the roof so it overlaps each lower cap flashing at least 2 in. Pound the
flashing into the grooves and fasten with the drive-in expanding anchors. Bend
a piece of cap flashing to fit around the top corner of the chimney and add the
cap flashing across the back of the chimney.

12. Seal the cap flashing by caulking along the
mortar joint with polyurethane caulk.




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