THE CASE FOR BUYING A QUALITY SAW

A good saw isn't cheap, but it'll last you a lifetime. Expect to fork over $125-plus for a high-quality one. Use a cheap, old saw for dusty, abrasive jobs like cutting paving bricks and scoring sidewalks. It also makes a great loaner for your butterfingered brother-in-law. It won't be quite as painful to throw a cheap saw away when the bearings or motor burns up.

We won't test and rate saw brands because within any one price range, saws are pretty much equal in power and quality. One saw is arguably as good as another-personal favorites should be based on the smoothness of cutting and the feel. Since you probably won't be allowed to take one for a test drive, you'll need to choose based on the way the saw feels to you in the store. Before you buy, check display models for weight, ease of depth adjustment and comfort in the hand. If you aim for the top of the very wide middle price range and the saw feels good, you can't go wrong.

 

These features separate good saws from cheap ones:
  • Blade locks make for easy blade change-outs (see bottom right photo on Blade Tune Up And Change Out).
  • Quality bearings give smoother cuts and long, trouble-free life.
  • Squaring adjustments allow you to fine-tune blades for square, close-tolerance cuts (see top right photo on Blade Tune Up And Change Out ).
  • A solid, flat foot plate (the table that rides over the wood) stabilizes the saw for more precise cuts.
  • A custom case to protect your investment and store extra blades as well as blade-changing wrenches and saw guides.
  • Easy-to-use, smooth-operating depth adjustments to eliminate frustration when changing cutting depths.
 
  PICK THE RIGHT BLADE FOR THE JOB

A. 16-24 tooth, all-purpose, carbide-tipped blade - $5 to $15. The one you'll be using 95 percent of the time.

B. 30-tooth crosscut blades - $25 to $35. These yield a nice, clean, nearly splinter-free cut on veneered surfaces such as oak-faced plywood and laminate countertops. Thirty-tooth crosscut blades are great for trimming the bottoms of doors and just about any other trim work.

C. Corundum abrasive blades - $2 to $4. They're labeled for metal or masonry and work slowly but well for cutting mild steel or masonry as long as you don't have a lot of material to cut. If you have several feet of sidewalk to cut, buy three to four blades at a time because they wear down very fast. Similarly, metal abrasive blades are only worth fooling with if you have a few steel fence posts to cut.

D. Diamond masonry blades - $40 to $70. These blades make fine, long cuts quick and easy and are worth buying if you're planning on doing a lot of stucco, concrete or brick cutting (like a paver driveway, for example). You'll have the blade for years if your friends don't find out about it.

E. Carbon steel metal-cutting blades - $10 to $15. For cutting mild steel such as metal roofing, fence posts, metal studs and sheet metal.

F. Used blades - free.Save your old blades for cutting through shingled roofs and nail-embedded or dirty wood.


 

BUY ONLY CARBIDE-TIPPED BLADES

I started out on a framing crew in 1976 when we had only standard steel (non-carbide-tipped) blades. We'd nail them to a stud along with a block of wood and sharpen the easily dulled blades by hand with a file. Carbide-tipped blades were far superior and held their edge 10 times longer, but back then they were $30 luxuries that few carpenters were willing to invest in (especially at 6 bucks an hour). Plus, they needed to be sharpened by someone with the diamond to grind the hard carbide steel. Nowadays, you can pick up first-rate carbide blades for $5 to $10, and you'd be hard-pressed to find a plain steel one on any construction site. At that price, sharpening doesn't pay, so toss dull blades into the trash container with the rest of the construction debris, but keep a couple on hand for those dirty, gritty jobs.

 
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Circular Saws Buying A Circular Saw Techniques: Straight Rip Cuts & Cross Cuts
Techniques: Specialty Cuts Blade Tune Up & Change Out
How To Keep All 10 Fingers

Features • Buying A Circular Saw • October 1999
© 1999 The Family Handyman