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From The Family Handyman
September 2003


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Better garage lighting


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Q I plan to start woodworking in my garage, but the two bare bulbs in the ceiling are too dim. What’s the best solution?

J. Shearman, via e-mail

A To efficiently light up a two-car garage, remove the bare-bulb porcelain fixtures (remember to turn off the power first) and replace each with an 8-ft. fluorescent fixture. (We recommend one 8-ft. fixture per vehicle space.) We like the type that use 4-ft. bulbs; the 8-ft. bulbs are difficult to handle. One choice, the Philips Alto, costs about $3. You can position the new lights to mount right over the existing ceiling boxes.

Keep in mind that not all fluorescent lights work in cold weather. Select your fluorescent fixture based on the lowest temperature in your garage. Refer to starting temperatures printed on the ballast (see photo below). Regular magnetic ballasts in standard T12 fluorescent fixtures (which have 1-1/2 in. diameter lamps) are not recommended for temperatures below 50 degrees F.

If the temperature in your garage drops below 50 degrees, buy fixtures with electronic ballasts (not electromagnetic) because they start in temperatures down to 0 degrees F and lower. We recommend you buy fixtures that take size T8 lamps (1 in. wide), which are more energy efficient. They cost more initially but will save you money over time. Avoid energy-saver T12 lamps; they need a minimum of 60 degrees to operate properly.

When buying bulbs, especially for a woodworking shop where you need to see the true color of paints and stains, ask for lamps with a CRI (color rendering index) of 85 or above. This number usually isn’t printed on the bulb or packaging, but it’s listed in the bulb company’s product catalog (and on some Web sites).

Once you know the exact ceiling fixture location, drill a 7/8-in. hole in the base of the fluorescent light’s metal housing, directly over the existing ceiling box. Buy a 1/2-in. electrical bushing (at home centers and hardware stores) and snap it into the newly drilled hole so sharp metal edges won’t cut into wires. Then attach the fixtures to the drywall ceiling by screwing them directly into ceiling joists.

Note: Make sure a ground wire is present and fasten it to the metal body of the fluorescent fixture.

Look for the cold starting temperature, which is only printed on the ballast label.

Yellowing paint

QOn our newly built house,some of the white painted trim and doors are beginning to yellow. The builder used an oil-based paint. What do we do to stop this?

S. Pletos, via e-mail

A I’m afraid there’s nothing you can do to stop it. Today’s oil paint formulations will yellow as they cure. The paint yellows more where it’s shielded from sunlight. If white is what you want, consider a latex paint. It’s not as hard or durable as oil, but it won’t yellow.

Water heater safety

Astute readers of this column liked our idea of installing a ball valve to ease the draining and flushing of a water heater (June ’03, p. 12), but several readers commented that it might pose a hazard to children who could easily open it.

The best method to prevent this is to loosen the nut on the handle and remove it. Then you can hang the handle nearby. Another option is to buy a metal cap with hose threads to fit over the hose end, attaching it with a rubber hose washer placed inside the cap for a proper seal.

When to clean a chimney flue

Figure A Chimney flue

Figure A Chimney flue

The flue collects creosote from smoke and must be cleaned periodically. A chimney sweep will clean the flue and also check for deterioration like that shown above.

Q Is there a rule of thumb on how often to clean the chimney for a wood-burning fireplace? What does a dirty flue look like?

G. Chrones, via e-mail

A No, there isn’t a simple rule of thumb, such as cleaning after 50 uses or one year. The problem is, creosote can form when wood is burned incompletely. A smoky fire without enough oxygen emits lots of unburned tar vapors that can condense inside the flue and stick to it, possibly leading to a chimney fire. You can reduce creosote buildup in your fireplace by providing adequate combustion air, which will encourage a hot, clean-burning fire.

To check for creosote yourself, first make sure there’s no downdraft from the chimney. If you feel an airflow, open a door or window on the same floor as the fireplace until the downdraft stops or reverses and air flows up (tape tissue to the fireplace opening and watch its movement). Then, while wearing goggles and a basic disposable dust mask, take a strong flashlight and your fireplace poker and scratch the black surface above the damper (smoke chamber). If the groove you scratch in the creosote is paper thin, no cleaning is needed. If it’s 1/8 in. thick, schedule a cleaning soon. If you have 1/4 in. of creosote, do not use the fireplace again until it is cleaned—a chimney fire could occur at any time.

To check for creosote, shine the light near the top of the firebox (Figure A), in the smoke chamber and around the damper. And check the flue, too, especially on exterior chimneys, where creosote builds faster than on interior chimneys because of lower outside temperatures.

The easiest creosote to remove is the feather-light dull gray, brown or black soot. The next form is a black granular accumulation, removed fairly easily with a stiff chimney brush. The third type of creosote is a road tar–like coating that is much harder to remove even with stiff chimney brushes, scrapers or power rotary whips. The final (and most deadly) is a shiny, glaze-like coating on the flue that is virtually impossible to remove.

You could try to remove creosote yourself, but for a thorough job, call a chimney sweep who’s certified by the Chimney Safety Institute of America. (Visit www.csia.org or call 800-536-0118 for referrals by state.) Make sure the sweep you hire ($150 to $200) does more than push a brush. A chimney sweep needs to be knowledgeable about building codes, trained to recognize deterioration or venting problems and able to advise you regarding the chimney’s condition. And the National Fire Protection Association recommends that chimneys, fireplaces and vents be inspected at least once per year.

TIP: Save money and avoid a long wait by having your chimney inspected and cleaned in the spring.


Art Direction • GREGG WEIGAND

Photography • BILL ZUEHLKE

Technical Art • DON MANNES

Consultants • AL HILDENBRAND, MASTER ELECTRICIAN, and JACK PIXLEY, CERTIFIED CHIMNEY SWEEP




Last Updated: 2003-09-01 00:00:00.0

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