Few routine chores will pay off more handsomely, both in
comfort and in dollars saved, than a simple air-conditioner cleaning. You can
bet that a year’s worth of dirt and debris has clogged the cooling fins
and lowered the unit’s efficiency. A dirty air conditioner may even stop
cooling altogether. Several contractors we spoke with estimated that
more than 90
percent of air-conditioner failures were the result of the owner’s
failing to clean them!
In this article, we’ll show you how to clean and
maintain your
central air conditioner to keep it running
efficiently. We won’t demonstrate the maintenance steps for a
window-mounted model here.
Most central air conditioners have two basic parts: an
outdoor unit (compressor/condenser) that sits next to your home and an indoor
unit (evaporator) that’s located in a central duct near your furnace
(Fig. A). If you have a heat pump instead of a
furnace, the indoor unit will be in the air handler. Use the same maintenance
steps we show here. If your furnace looks different from the one in
Fig. A, or you have a heat pump, use the
owner’s manual to find your way around it. The basic parts will be the
same.
FIG. A Central Air Conditioning System
Click image to enlarge.
Refrigerant in the copper tubes absorbs
heat at the evaporator coil inside, cools indoor air and then releases heat at
the condenser coil outdoors.
The most important maintenance steps are fairly simple,
but if this is the first time you’ve cleaned the unit, allow about a half
day to carefully work through the steps. If you’re not up to the task,
call a pro (look under “Air Conditioning Contractors” in your
Yellow Pages). Cleaning and servicing a central air conditioner costs $100 to
$250.
The Most Important Step: Clean the Outdoor
Unit
Fig. A shows a typical
central airconditioning/furnace setup. Two copper tubes connect the outdoor
compressor and its condenser coil (a “coil” is a combination of
fins and tubes) to the indoor evaporator coil that’s located in the
plenum (Fig. A) above the furnace blower. One tube is
covered with foam insulation. If you have a heat pump, both tubes will be
insulated.
Outside, your main job is to clean the condenser coil
(Photos 2 – 4). The fan inside the
condenser coil sucks air through the fins, and as a result, pulls dirt and
debris with it. Dust, leaves, dead grass and anything else that collects on the
fins will block airflow and reduce the unit’s efficiency. Grass clippings
thrown by the lawn mower and “cotton” from cottonwood trees and
dandelions are particularly bad offenders. You might have to clear the fins
weekly or even
daily during the spring “cotton”
season!
Always begin by shutting off the electrical power
(Photo 1). Then proceed with the cleaning
(Photos 2 – 4).
If the fan motor (Photo 3)
has lubrication ports, apply five drops of special oil for electric motors (not
penetrating or all-purpose oil). You can find oil for electric motors at
hardware stores. Many fan motors are maintenance-free—they don’t
have oil ports (ours doesn’t) and can’t be lubricated. Check your
owner’s manual if unsure.
The
compressor and its motor sit inside the coil (Fig. A). They’re usually sealed and
won’t need maintenance. However, if you have an older compressor
that’s beltdriven by a separate motor, lubricate the motor through its
oil ports. In every case, keep an eye out for dark drip marks on the bottom of
the compressor case or pad (Photo 5). This indicates an
oil leak; the compressor or tubes might be leaking coolant (refrigerant) as
well. If you find a leak, call in a pro to check the problem.
Don’t
tighten joints to try
to stop
leaks yourself! Overtightening can make the problem worse. And only
a pro with proper equipment can recharge the system to the proper level of
coolant.
Important Outside Startup
Guidelines
Compressors are surprisingly fragile. Follow these
precautions when restoring the power:
If the 240-volt power to your compressor (Photo 1) has been off for more than four hours,
don’t start the outdoor unit immediately after cleaning.
Instead:
-
Move the switch from “Cool” to
“Off” at your inside thermostat.
-
Switch the 240-volt power back on and let the outdoor unit
sit for 24 hours. (This allows a warming element to heat the compressor’s
internal lubricant.)
-
Switch the thermostat to its cooling mode and set the
temperature so that the outdoor unit comes on. Then check the outdoor unit like
we show in
Photo 5.
If you switch off the air conditioner (at the thermostat)
at any time, wait at least five minutes before switching it back on. Once off,
the compressor needs time to “decompress.” If you restart it too
soon, you’ll stress the motor. Many thermostats have automatic time
delays built into the circuitry to protect the compressor from this
problem.
Clean the outdoor unit when the temperature is 60 degrees
F or higher. Compressors won’t work properly in temperatures below 60
degrees.
Clean the Indoor Unit
You usually don’t have easy access to the evaporator
coil that’s inside the plenum or a main duct near the furnace (Fig. A). If you can get to it, vacuum the bottom
side of its fins with a soft brush attachment. Other-wise, have a pro clean it
every few years. The best prevention is to keep the air that flows through it
clean. Begin by turning off the furnace. There’s usually a switch mounted
on, or close to it. (On heat pumps, the switch might be a circuit breaker.) Or
shut off the power to the furnace at the main electrical panel. Then replace
the furnace filter ($1 to $5) if it’s dirty (Photo 6) and vacuum up any dust in the blower
cabinet (Photo 7).
The
blower compartments of newer furnaces are so tight (Photo 7) that you usually can’t lubricate
the blower. Have a pro do it during periodic furnace
maintenance.
The evaporator coil in the plenum dehumidifies your indoor
air as it cools it during the summer. The water that condenses on the coil
flows out through a condensation tube. Check it to make sure the tube
isn’t clogged by sludge and algae, especially at the drain port
(Photo 8). A flexible tube is easy to pull off
and clean, but you might have to saw off a rigid plastic tube with a hacksaw to
check it. Then reweld it with the proper pipe joint solvent and
coupling.

Click image to enlarge.
1. Turn off the 240-volt power at the appliance
shutoff box. It’s usually outside within sight of the outdoor unit. Some
shutoffs simply pull out; others have a handle to pull down or a fuse to
remove. If there isn’t one, turn off the power at the circuit breaker at
the main panel that controls the outdoor unit.
Tip
Schedule the pros
early—don’t wait for the first heat wave, when they’re
superbusy repairing breakdowns and installing new units!

Click image to enlarge.
2. Vacuum the condenser fins with a soft-bristle
brush attachment. The metal fins are delicate; avoid bending them. Clear away
weeds, grass and other debris that block airflow through the coil. You often
have to unscrew a protective metal case and lift it off to get at the condenser
fins.

Click image to enlarge.
3. Unscrew the top grille and hold it open. The fan
will usually come with it, so support it carefully to avoid stretching the
electrical wires and stressing the connections. If the fan doesn’t lift
out, avoid hitting it with a direct spray of water when you clean the
fins.

Click image to enlarge.
4. Spray the fins with a garden hose from the
inside outward to clear dirt. Remove the debris that’s collected on the
bottom. Evict mice and other critters that might have moved in over the winter!
Then screw the top back on.
Tip
Cover your outdoor unit in winter with plywood (Photo 1) to prevent damage
from falling ice. Don’t wrap it with plastic or any other material that
completely blocks airflow. Moisture that’s trapped inside will promote
corrosion.

Click image to enlarge.
5. Turn the power back on and adjust the thermostat
so the outdoor unit comes on. Listen for odd noises that might indicate damage
or wear. After 10 minutes, pull back the insulation on the insulated pipe (or
pipes, if you have a heat pump). It should feel cool, about 60 degrees. The
other pipe should feel warm, about skin temperature. If either doesn’t
feel right, call in a pro to check the refrigerant level.

Click image to enlarge.
6. Check the
furnace filter and change it if it’s dirty to keep dust from collecting
on the evaporator coil fins. Turn off the power to the furnace before pulling
the filter so the blower doesn’t come on and blow dust throughout the
system. Orient the filter according to the instructions printed on
it.

Click image to enlarge.
7. Open the blower compartment (with the power
turned off) and lubricate any accessible ports on the blower motor with
electric motor oil. Many newer blowers don’t have ports, or if they do,
they’re inaccessible. Vacuum up any dust that has collected in the
compartment.

Click image to enlarge.
8. Check the condensation drain for sludge and
algae growth. If it’s partially clogged, pour a bleach solution (1 part
bleach to 16 parts water) through the tube. This rigid plastic tube can’t
be removed unless you cut it. Flexible tubes should be removed and cleaned. If
possible, poke a wire into the drain port to make sure it’s not
blocked.