Taping drywall can be a frustrating, gut-wrenching
experience. Nagging flaws will show up right after painting and even months
later. Nail pops, corner-bead cracks and bad joints will plague your walls
forever.
To make your next taping job more successful, we’ve
come up with a novice-friendly guide for getting good results. We’ve
simplified professional techniques so you can learn them easily and recommended
the basic tools and materials you’ll need to achieve smooth, flat walls
ready for paint.
Since 90 percent of the cost of a professional job is
labor, taping your walls yourself can save you several hundred dollars, even on
small jobs. The key is a methodical, step-by-step approach with the proper
tools and materials. Otherwise, taping will drive you nuts.
We’ll show you how to avoid the most common rookie
mistake: heaping on mud and then counting on a massive (and filthy) sanding
effort at the end to rectify mistakes. We’ll also show you how to
gradually build up layers, feather edges to avoid ridges and knock off high
areas of freshly applied mud.
We’ve added a color to each coat of mud to make it
easier to see the proper order of application. The first coat is orange, the
second green and the third yellow.
Although this three-coat taping system is standard, you
may find that problem areas require more coats. Even the pros go back over
difficult areas a fourth or even fifth time. Carefully examine the walls after
each coat to determine areas that need more attention.
Buy or Rent These Taping
Tools
You’ll find a mind-boggling assortment of gimmicky
taping tools at home centers. The truth is, most aren’t worth having and
you can do an excellent job with just the ones we recommend. Banjos (Photos 5 and 6) and clinchers (Photo 3) can speed up and improve the job.
They’re a must for larger rooms with lots of corners. But for small jobs,
skip the banjo, and if you only have a few corner beads to do, nail them on by
hand and skip the clincher too.
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Four-inch flexible putty knife ($5; Photo 7) for small
filling jobs and applying second- and third-coat mud to angles (inside
corners).
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Six-inch flexible putty knife
($5;
Photo 2) for larger filling jobs, embedding tape
and filling fastener holes.
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“Potato masher”
mixer ($8;
Photo 5) for hand-mixing a bucket of mud quickly
and thoroughly.
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Mud pan ($4;
Photo 2) for convenient dispensing of patching,
fastener hole and corner mud.
-
A
clincher ($45 to buy or $7 per day to rent;
Photo 3) makes quick work of crimping corner
beads accurately in place to hold them for nailing.
-
A
12-in. trowel is less fatiguing and easier to
use for applying mud to the joints and corner beads than the standard wide
taping knives.
-
A
banjo ($65 to buy or $8 per day to rent) is
essential for all but the smallest taping jobs for dispensing mud-saturated tape
right onto the drywall joints.
Selecting and Mixing Mud

Mud comes in
“setting-type” and “drying-type”
varieties.
Buy setting compounds only for filling
gaps and repairing broken drywall corners (Photo 2). Setting compounds contain
plaster of Paris to make them chemically harden. They’re usually
available with different setting times. That lets you put on several coats in
the same day, an advantage pros like. Once mixed with water, setting compounds
can harden fast and if applied too thick are difficult to sand. Mix small
batches so you’ll have plenty of time to work before the compound
sets.
Buy drying compounds for actual taping.
They come in powder or premixed in 5-gallon pails. We prefer premixed because
it’s easier to mix and store. Despite its name, premixed compound is not
ready for taping when you open the pail. You’ll need to add a little
water and thoroughly mix the compound to the desired consistency before using
it for the first time and before you begin taping each
day.
Drying-type compounds come in three
forms: taping, topping and our choice, all-purpose. All-purpose is designed to
be used for all three coats in the typical three-coat taping
system.
A 12 x 12-ft. addition will require
about two 5-gallon pails of mud. You won’t need more than a few gallons
of mud for the first coat, and since it’s mixed runnier than succeeding
coats, transfer some mud to a clean 5-gallon pail before mixing and thinning
it. Don’t let our colors throw you off; the mud for the second and third
coats is exactly the same.
To keep the mud from drying out as you
work, loosely cover the pails. At the end of the day, wipe down the insides of
the pails and the bottom of the lid with a sponge to remove any deposits.
Otherwise, dried chunks of mud will fall into the mix and you’ll discover
the little troublemakers when you’re spreading mud. Then lock the lids on
tightly. Every new day of taping, remix the mud before using, adding water as
needed.
Buy the Old-Fashioned, Time-Tested
Materials—They’re What Pros Use
Just as with tools, there are many new drywall products on
the market purporting to make taping easier. But talk to a pro and you’ll
find that few of them work any better or are any more durable than the
old-fashioned taping supplies like paper tape and 1-1/4 in. solid metal corner
beads.
Pick up enough corner beads to cover every corner with a
single bead—no splicing!—plus one or two extras to replace
mistakes. You’ll also need a small box of 1-5/8 in. drywall nails for
fastening the corner beads. One roll of paper tape is usually plenty for the
average-sized room, but they’re only a couple of bucks, so get two in
case you come up short.
Spend the Time on the Prep Work; It’ll
Pay Off in the End
No matter how accomplished you are as a taper, bad or
incomplete prep work will make taping tougher than it has to be. It’ll
also spoil a good taping job. Poorly installed corner beads will crack or work
their way through the paint. Tape will peel, lift and blister if cracks or
voids in the drywall are unfilled and simply taped over. Improperly set screws
and nails or inadequately fastened drywall will cause nail pops for years to
come.
Photos 1 – 4 show the
basic steps so the taping will hold up over the long haul.
First Coat: Embedding the Tape
The “first coat” consists of applying the
mud-saturated tape to all of the joints and corner beads and filling screw or
nail holes for the first time. Begin with the butt joints first, then the
horizontal tapered joints, then the angles and finally, the corner
beads.
The easy way to apply the tape is to use the banjo, which
not only dispenses the tape but also evenly saturates it with mud while you
pull it off the spool. If you’re just working on a small area like a
closet, skip the banjo and stick the tape on by hand into a layer of mud, then
spread another coat over the top and embed the tape with a
knife.
You’ll be surprised how quickly you’ll learn
to play the banjo. The key is to mix the first coat of mud to the consistency
of honey (it should be pourable) and spoon it into the hopper
underneath a loop of tape. The right mix will
result in even, complete mud coverage on both sides of the tape as you pull the
tape out of the banjo and feed it onto the wall (Photo 6). Don’t be afraid to get your
fingers dirty. As you feed out the tape, press and smooth it onto the centers
of drywall joints with your fingers, then use the lip of the banjo to cut the
tape to length. While you have the banjo in your hands, stick tape onto several
joints at once, and then press the tape flat onto the joints with a 6-in. knife
and tool off any excess mud.
After all the joints are covered, apply and flatten the
tape over corner-bead edges (opening photo). Although some
pros skip this step, a layer of tape is easy, cheap insurance against cracked
corner-bead edges later.
Second Coat: Covering the Tape, Building Up
the Joints
Some pros use special wide taping knives for applying
second- and third-coat mud, while others use conventional cement trowels like
we did. If you’ve used knives successfully, great! But if you’re a
first timer, you’ll probably find a trowel easier to master and less
fatiguing. Both take patience and time to get the right touch. When
you’re first spreading the mud onto the wall to distribute it, hold the
trowel at an angle away from the wall and slowly lower the leading edge as you
empty the trowel (Photo 11). After the mud is
on the wall, go back and hold the trowel flatter to smooth it
out.
The second coat is the toughest coat to apply, especially
on the butt joints. Don’t be shy about spreading this coat over a wide
area. It really takes six passes with the trowel to handle a butt joint: three
trowel-wide passes to apply the mud and three more to flatten the middle,
smooth out the mud and feather the sides. When you’re through, the center
should barely cover the tape, while the two sides feather out the center
mound.
Different joints require different strategies, as we show
in the series of photos. Butt joints, which join untapered ends, are by far the
toughest because you have to build a wide, gradual “plateau” of mud
and feather the edges to make the joint appear flat. In contrast, tapered
joints along the long sides of drywall have recessed manufactured edges that
are much easier to fill and level. They’re handled the same as butt
joints, but the second coat doesn’t have to be nearly as wide or as built
up because of the recess of the tapered edges.
Filling corner beads is about the simplest of taping tasks
because you have the hard, defined surface of the corner bead to guide
application (Photo 12). Just make sure to feather the edges
flat to the drywall. Angles only get one additional
thin coat of mud—on one side during the
second coat (Photo 14) and on the other during the third-coat
layer (Photo 17)—with each side done alternately
so one side is always dry when you coat the other side. That way you have a
hard surface to drag your knife against. Again, feather all outside mud edges
flat, then refill all the fastener holes.
Third Coat: Fill and Smooth Low Spots and
Other Imperfections
Before getting started on the third coat, scrape down or
sand any projecting ridges over seams and excess mud on the corner-bead edges.
If you did a competent job of applying the second coat, the third coat will
entail filling in imperfections such as low spots, craters and tool marks. Use
a “raking” light to highlight areas that need special attention.
Hold the light against the wall so it shines across the surface to make all the
problem spots apparent before you start. The second coat shrinks as it dries,
so fastener holes and corner beads need to be filled with a third coat of
mud.
Time to Sand—Yuck!
Sanding is the last step in achieving smooth walls.
It’s also the least pleasant. Buy yourself a pole sander for the large
areas, a hand sander for detail work and 120-grit paper and a medium 3M sanding
sponge for cleaning up the angles. The $25 total investment will be money well
spent.
Use the raking-light technique to constantly check
progress and highlight irregularities that need more work. Be very careful not
to oversand, especially in angles and on butt joints where mud layers barely
cover the tape. Quit sanding the center of butt joints as soon as
inconsistencies disappear. Angles only need light sanding. Try not to sand onto
unmudded paper drywall surfaces too much or abraded paper will show through the
paint. If you expose tape while sanding, you’ll need to add more mud and
let it dry before sanding again. Exposed tape
will show through multiple layers of
paint.