A “must do” with any new portable table saw
(when you’re not using a leg set) is to attach a 3/4-in. plywood base
with a hole cut in the center. This simple base allows you to clamp or screw
the table saw to sawhorses, which provide a wide foundation for added
stability. This also raises the saw off the ground to a comfortable working
height. The hole in the bottom lets the sawdust fall through and helps keep the
saw running cool. But that’s not all the base has to offer. Drill a
couple of 1/2-in. holes on one side so you can hang the saw from hooks fastened
to the workshop or garage wall when you’re finished using
it.
#1 Extra-Stable Plywood Base
Click image to enlarge.
Cut the plywood base a few inches wider and longer than
the base of your saw, and then cut a 1-sq.-ft. hole in the center. Center your
saw on the plywood and mark the mounting holes. Drill a 1/8-in. hole through
the plywood at each mark. Flip the piece over and drill 1-in. dia. holes about
1/4 in. deep to recess the carriage bolt heads. Next, drill 5/16-in. holes in
the center of the recesses. Pound in the carriage bolts, slip the saw over the
bolts (use spacers if they come with the saw) and fasten the saw to the base
with washers and nuts.
CAUTION: Every table saw
user has horror stories about near misses and not-so-near misses. No doubt
about it: Table saws can be dangerous. Always approach them with respect. Use
your blade guard whenever possible and always wear safety glasses and hearing
protection. Read your owner’s manual and make sure your saw is properly
adjusted.
