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Save Money On Brake Repairs



Understand how your brakes work and what needs to be fixed - and what doesn't - before you go to the repair shop.



From The Family Handyman
July/August 2006


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You’ve seen the ads for $99.99 brake jobs. But have you met anyone who actually got the job done for that price? We doubt it. That’s because repair shops simply can’t make any money on a $99.99 brake job unless they use economy parts or sell you additional parts, resulting in a substantially higher bill. You don’t want your brakes serviced with economy parts and you certainly don’t want to pay for parts you don’t need. Here’s some practical advice on how to get your brakes done right at a price you can afford.

First, learn the difference between economy and premium parts. The strict federal safety standards that were written for new-car manufacturers don’t apply to aftermarket brake parts. As a result, the U.S. market is being flooded with cheap brake parts that don’t meet new-car standards. Is there really a difference? You bet!

Rotors
Look at the photos below of the two brake rotors. Both are for the same vehicle and both are labeled as “premium” quality. Yet the rotor in the bottom photo weighs 2-1/2 lbs. less than the rotor in the top photo. Also, the friction surface on the “economy” rotor is noticeably thinner. These “economy” rotors require longer stopping distances, result in dramatically shorter pad life, warp more easily and generate considerably more noise.





Here are two rotors for the same vehicle. The thinner friction surface on the economy rotor will cause premature pad wear, increase stopping distances and generate more noise. Insist on BEEP- and D3EA-certified rotors.

The caliper caper
The caliper squeezes the brake pads against the rotor. It slides along two lubricated pins. If those pins rust, or if the brake-pad backing plates rust, the caliper cannot release properly and the result is uneven pad wear. That is not a reason to replace the caliper. The remedy is to remove the rust from the pins and coat their surfaces with a synthetic heatresistant grease. Every professional brake technician knows how to do that.

FIGURE A   Disc brake (exploded view)

Click Image to enlarge.

Unfortunately, the current trend in brake repair is to recommend expensive caliper replacement with every brake job. Many times that makes up for what the shop loses by running a $99.99 brake special. If your shop recommends replacement, ask the technician why. If the answer is that the pad wear is uneven, insist that the technician lubricate the slide surfaces rather than replace the caliper. Replace the caliper only if it is leaking or if the piston doesn’t retract.

Brake pads
The same quality issues apply to brake pads. True “premium” pads are made with expensive walnut shell oil, state-of-the-art resins and binders, high-quality steel backing plates and noise reduction shims. Economy pads use outdated and inexpensive friction formulas that were abandoned by major manufacturers decades ago. These pads are cheaper — but they retain more heat, wear out faster and make more noise.


Click Image to enlarge.
Premium pads include noise reduction shims. If you’re being charged extra for shims, the shop is installing an economy pad.

Economy brake parts always cost more over the long term because they don’t last as long. How can you tell if the parts you’re getting are really high quality? Ask the shop if the pads and the rotors are certified by BEEP and D3EA (independent testing labs). If the answer is no, or the shop doesn’t know, find another shop.



Insist on name-brand BEEP- and D3EAcertified brake pads. Premium-quality brands include Bendix, Wagner, Raybestos, NAPA/United and CarQuest.




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Copyright © 2007 Home Service Publications, Inc. All rights reserved. Unauthorized reproduction, in any manner, is prohibited.
Last Updated: 2006-07-01 00:00:00.0

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