How To Install Beaded Wainscoting (page 2 of 2)

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A Giant Speed Square Makes a Perfect Saw Guide for Wide Baseboard

A radial arm saw or sliding miter saw works best for cutting the 7-1/4 in. wide baseboard, but you can make perfect cuts with a circular saw, too. Install a sharp blade (we like thin-kerf carbide blades with at least 24 teeth) and clamp a square to the board as a saw guide. For a great-looking job, arrange the boards for the best color and grain match before you make the final cuts, especially on boards that must be spliced to cover a long wall.

The 3/4-in. thick baseboard protrudes 3/16 in. past the 9/16-in. thick paneling, creating a nice-looking ledge, or reveal. If your tongue-and-groove paneling is 3/4 in. thick instead, shim behind the baseboard with 3/16-in. thick strips of wood to create the reveal.

If your floors are unusually wavy or out of level, trim the bottom of the 1x8 boards to fit the contour of the floor. They don’t have to fit perfectly. The base shoe molding will cover gaps up to 3/8 in.

Construction Adhesive and a Pneumatic Trim Nailer Make Installing the Tongue-and-Groove Boards a Breeze
Figure out approximately how many full-length tongue-and-groove boards you’ll need and cut them 59-3/4 in. long. A power miter box mounted on a stand and fitted with a stop block is the quickest, most accurate method for cutting all the tongue-and-groove boards to the same length.

While there are no hard and fast rules for where to start and finish each wall, it looks best to start with full-width boards at doors and outside corners where they’re most visible and work toward corners. Just remember to face the tongue out so you can nail through it. Use a level to make sure the first board is plumb before you glue and nail it. You may have to plane a bit from the top or bottom of the groove side to fit a board against out-of-plumb door or window trim. Otherwise, start at inside corners, where gaps up to 1/2 in. will be covered by the paneling on the adjacent wall.

Follow the fastening procedures. The nails driven into the drywall hold the boards firmly until the glue dries. If you run across a board that’s bowed or crooked, save it for a spot where there’s a stud mark so you can bend it straight and nail it to solid wood. In this situation, or at corners or other tight spots, it’s OK to nail through the face of the board. Fill the nail holes with matching putty after the first coat of finish. Don’t worry if the tops of the boards don’t line up perfectly; you’ll cover them later with the cap and shelf.

When you get about 2 ft. from a corner, door or window, measure the space remaining at both the top and bottom of the paneling. If the distance is greater at the top, for example, leave some space (no more than 1/16 in.) between the tops of all the boards so the last board will be about the same width top to bottom. In old houses with walls that are drastically out of plumb, you may have to taper the final board to fit, but this isn’t very noticeable if the cut is in a corner. Mark and cut the last piece.

Notch the boards to fit around electrical boxes. Don’t forget to make a small notch for the outlet screws -- it’s hard to do after the paneling is in place. The electrical code requires that electrical boxes be flush with wood paneling. You could move the boxes out, but this would be a big job. Instead, buy box extensions, available at hardware stores and home centers, and install them before you reinstall the switches and receptacles.

The last step before installing the shelf is to cut the 2-1/2 in. wide rail and tack it up. Install the rail in front of the tongue-and-groove boards, aligning the top edges. Butt inside corners and miter outside corners just as you did with the baseboard.

Cut Custom Brackets With a Jigsaw Using Our Pattern as a Guide
Start by figuring out how many brackets you’ll need and cutting enough 4-15/16 in. wide x 7-in. long rectangles from a full 1-1/8 in. thick board. (Note: Decrease the width to 4-3/4 in. if your tongue-and-groove boards are 3/4 in. thick.) Again, getting wood thicknesses like this in the species you want can be troublesome. One way is to have a local shop or woodworking friend mill a 2x6 to 1 in. thick.

Draw a grid of 1-in. squares on a block of wood and transfer the bracket pattern to it. Saw it out with a jigsaw and sand the curve. Use this completed bracket as a pattern to mark the remaining brackets.

Arranging the brackets along the top of the paneling is a lot like hanging pictures -- there’s no precise formula for what looks best. That’s why we decided to install the brackets temporarily with hot melt glue so we could stand back and take a look. As a starting point, space brackets 7 in. from inside corners, 4 in. from outside corners and 6 in. from doors. Space intermediate brackets about 42 in. apart, or halfway between the other brackets. When you’re happy with the arrangement, mark the bracket locations. Then take down the rails and mount the brackets with screws driven through the back of the rails. Nail the rails, with brackets attached, to the wall with two 2-1/2 in. finish nails driven into each stud.

Complete the carpentry work by cutting 1x6 shelf boards to fit and nailing them to the brackets. Edge the shelves with 1-1/8 in. strips cut from the tongue-and-groove paneling. Use a table saw and plan the cuts to get two strips from each tongue-and-groove board, retaining the rounded “bead” on one edge.

Some Types of Wood Are Tricky to Stain -- Here’s What to Do
Oak takes stain beautifully -- you can hardly go wrong. But other species, such as pine, cherry, birch and fir (which we used), tend to get blotchy because some areas absorb more stain than others. Here are two solutions.

The easier is to use an all-in-one stain and sealer, which is available at most home centers and paint stores. You have to be careful to get even coverage without runs or buildup, though, because thicker areas show up darker.

The second method is to “condition” the wood to even out the stain penetration. Many stain manufacturers make a conditioner for this purpose. Follow the directions on the label.

We finished our fir wainscot with the first method, using Minwax Polyshade Satin mixed one part Olde Cherry to eight parts Golden Oak (1 cup Olde Cherry to 2 qts. Golden Oak). We followed up with a second coat of untinted, satin, oil-based polyurethane varnish. Sand the bare wood with 150-grit paper and vacuum before staining and varnishing. Check the label for drying times and instructions for sanding between coats.