How To Repair or Replace Defective Water-Heater Dip Tubes

Repairing or replacing gas and electric hot water heaters.

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If you have hot water problems (loss of water temperature and/or loss of water pressure at water delivery points) and your water heater was made between 1993 and 1997, you have a lot of company. During that time, nearly all the major water heater manufacturers were buying the same defective plastic dip tubes from the same manufacturer and installing them in their gas and electric units. Unfortunately, depending on your water chemistry, its pH and the temperature setting of the water heater, these tubes eventually break, crumble and/or dissolve into various size pieces.

The pieces clog strainers and filter screens on appliances and faucets, and the partial or complete absence of the dip tube severely harms water heater performance.

The role of the dip tube is to direct incoming cold replacement water to the bottom of the tank for heating. While it warms, the dense, cold water stays naturally segregated from the warmer, lighter water floating on top. The water for faucets and appliances comes from the hot layer on top. If the dip tube is missing, the cold incoming water mixes with the hot water at the top of the tank and you wind up feeding the house with tepid instead of hot water.

If you’re having hot water problems, first see if you have a water heater made during those bad dip tube years. Often, the first four numbers on the serial number are the month and year of manufacture. If the third and fourth numbers are 93, 94, 95, 96 or 97, it could be affected. If you have a bad unit, there are two options. First, replace the water heater and flush all the faucet screens and filters throughout the house. (If your water heater is more than 10 years old, it’s nearing the end of its life, so it’s probably worth replacing.) New water heaters have dip tubes that’ll last as long as the water heater.

Or second, replace the defective dip tube with a crosslinked polyethylene one and flush the debris out of the water heater and the screens and filters.You may have to flush the system more than once.

From The Family Handyman - November 2000
Originally in How To Repair or Replace Defective Water-Heater Dip Tubes
 
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I have the problem with debris clogging my faucets. It is turquoise and white. Reminds me of little rocks. Can the defective dip tube be in a gas water heater?

By Judy, on 03/07/2010

Got same problem as Mr. Williams, but have not change any parts yet. I have a State Select waterheater and I had to reset the top termostate twice now in order to work. Why is it doing this. Thank you.

By Orlando, on 02/28/2010

I HAVE REPLACED BOTH UPPER AND LOWER TEMPERATURE ELEMENTS, PLUS BOTH HEATING ELEMENTS. STILL THE HEATERS UPPER TEMP. MUST BE RESETED CONSTAINLY IN ORDER TO HEAT UP THE TANK. THEN IT WILL DISENGAGE AND MUST BE RESETED. (NOTE), I HAVE REPLACED THE UPPER TEMP. (THREE TIME) AND THE LOWER TEMP. (TWICE).

By MR WILLIAM WILSON, on 01/26/2010

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